Laser Welding System Components

LWR-1000-J Laser Welding AI-Powered Control System

Real-time control in laser welding using advanced AI algorithms

LWR-1000-J Laser Welding AI-Powered Control System
  • LWR-1000-J Laser Welding AI-Powered Control System
  • LWR-1000-J Laser Welding AI-Powered Control System
  • LWR-1000-J Laser Welding AI-Powered Control System

    • Laser Welding System Components

    LWR-1000-J Laser Welding AI-Powered Control System

    Real-time control in laser welding using advanced AI algorithms

    The LWR-1000-J laser welding AI-powered control system gives you complete control over your laser welding process. It is a high-efficiency, stable real-time inference control platform specifically developed for closed-loop laser welding. This laser welding control system delivers a reliable solution for weld quality monitoring and optimization by integrating image acquisition, spectral analysis, and real-time inference algorithms.

    The laser welding control system meets the high-throughput, low-latency demands of laser welding and additive manufacturing processes with its powerful AI computing capabilities and low-latency data processing, driving the technology toward intelligent automation.

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    Parameters
    Performance
    Video inference time < 1ms (single frame 1280x384 pixels, 12-bit)
    Signal inference time < 0.1ms(gigabit)
    Built-in model CNN，LSTM、DNN etc.
    Processors 3 × Nvidia Jetson AGX ORIN
    CPU 12-core Cortex A78 ARM 64-bit CPU, 2.2 GHz
    GPU 2048-core NVIDIA Ampere™ GPU, 64 Tensor Cores2, 1.3 GHz
    DL accelerator 2× NVDLAv2，1.6GHz
    RAM 64GB LPDDR5，204.8GB/s
    Flash 64GB eMMC
    Input Interface
    PCIE 1 × PCIE4.0 ×16 /×8
    Camera interface 4 × Micro BNC/CXP-3/CXP-6/CXP-12 support3/6/12 Gbps
    Output Interface
    EtherCAT 2 ×1.0GB wired network port, support EtherCAT as the master, can access slave devices
    Other Interfaces
    USB 2 × USB3.2 1 × Micro USB
    HDMI, GPIO, CAN
    Storage
    M.2 3 × M.2 KEY M for expanded storage
    Power
    Type AC
    Input voltage 220V
    Working Environments
    Operating temperature -25℃to 60℃
    Storage temperature -30℃to 85℃
    Vibration 3Grms@5-500 Hz, 0.5 hr/axis
    Attack 10G / 11 ms
    Physical Properties
    Dimension (Wx D x H) mm 500×500×220
    Weight 11Kg
    Installation Desktop/Wall-mounted
    Features
    • Instantaneous control
      The laser welding control system offers sub-millisecond latency from feedback to control, enabling precise management of the highly dynamic melt pool and keyhole behaviors in both laser welding and additive manufacturing processes.
    • Superior AI computing
      With an AI computing capacity of 825 TOPS, the AI-powered welding control system is built to handle massive datasets, allowing for rapid and sophisticated model inference.
    • Integrated data fusion
      By acquiring multi-modal data via high-speed image and spectral capture cards, the system leverages AI algorithms to perform real-time quality assessments and dynamically adjust laser parameters for precise process control.
    • Unmatched bandwidth
      Featuring CXP12 and PCIe 4.0 interfaces, the laser welding control system achieves an impressive 178 Gbps transmission bandwidth, guaranteeing both efficient data transfer and real-time responsiveness.
    Applications
    • Laser welding
      Quality monitoring & closed-loop control.
    • Laser cutting
      Quality monitoring & closed-loop control.
    • Additive manufacturing
      Quality monitoring & closed-loop control.
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