The three core components of smart laser welding system—the software-defined laser, the 5-in-1 laser welding process monitoring sensor, and the real-time AI-powered control system—work together to create a closed-loop system that fully supports self-learning, self-adaptation, and self-evolution for laser welding.
-
-
- Software Defined Fiber Laser This high-energy laser is defined by its superior performance metrics:
- High power: 10-20kW
- High beam quality: M²< 1.2
- High dynamic beam shaping frequency: 10MHz
-
- 5-in-1 Laser Welding Process Monitoring Sensor This multi-functional sensor provides unparalleled insight into the welding process:
- Multi-functionality: A single system detects five distinct signals, including LWM, OCT, and laser microphone signals.
- High precision: A 100MHz sampling frequency enables the detection of micron-level defects in real time.
-
- Laser Welding AI-Powered Control System This powerful control system is the brain of the smart laser welding system, designed for real-time control and data processing:
- Low latency: Sub-millisecond inference delay meets the demands of real-time laser welding control.
- High computing power: 825TOPS computing power supports the deployment of large-scale models.
- High bandwidth: A transmission bandwidth of 178Gbps supports real-time video inference at kHz frequencies.
Reach out today for expert support
Discover how our software-defined lasers and smart laser welding systems can help your production.
Contact Us
Laser Welding System
How can we achieve the desired efficiency and penetration depth when welding 20mm thick steel plates?
How can we achieve the desired efficiency and penetration depth when welding 20mm thick steel plates?
Our software-defined fiber laser is based on phased-array technology, enabling a user-definable, sortable, and switchable laser spot shape with a scannable focal point. Its high power, high beam quality, and high dynamic beam shaping frequency, combined with a real-time focus correction feature, allow a single-mode laser to achieve twice the depth of focus.
How can we address spatter and incomplete fusion during die-cast aluminum welding?
How can we address spatter and incomplete fusion during die-cast aluminum welding?
Our 5-in-1 laser welding process monitoring sensor provides real-time spatter identification. Using a high 100MHz sampling frequency, it captures sudden changes in light intensity caused by spatter. A machine learning algorithm then differentiates between normal and abnormal spatter, linking to the laser to reduce power and prevent incomplete fusion.
How can we achieve real-time compensation for weld pool fluctuations during thick plate welding to ensure a uniform weld seam?
How can we achieve real-time compensation for weld pool fluctuations during thick plate welding to ensure a uniform weld seam?
Our real-time inference control platform is a highly efficient and stable system specifically developed for closed-loop laser welding control. By integrating image acquisition, spectral analysis, and real-time inference algorithms, the platform supports sub-millisecond latency from feedback to control, meeting the real-time needs for managing the intense fluctuations of the melt pool and keyhole during laser welding and additive manufacturing processes.